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A) I think you'd probably be fine as long as you don't drill too deep into the axle.
B) m5
C) from the photo I saw online it looks like you can just remove the axle from the wheel.
D) don't bother doing it yourself, you'd want to set it up on a lathe to get the hole central and thread it properly.If you're happy to wait for a couple of weeks I'd do it for you. I just don't have the equipment at the moment.
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No idea what this is like... but here it is http://www.on-one.co.uk/i/q/CSOOTC/on-one-external-bearing-track-crankset
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Had a bit of a fuck up and need one of these for the girlfriends tourer. Needs to fit a 1 1/8th inch steerer, does anyone have one lying around?
Outer hebrides was beautiful! (and a bit wet)