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@Sandy_l
I managed to get hold of some of what I think is 4mm PVC plastic from my work. It might even be some sort of vinyl mix. It's very tough to cut with a stanley blade and if you score 1 side and bend it it will "snap" but at the same time it has a bit of flex to it.
Has anyone used this type of material to make wheel covers from before?
If they have, did it work? Apart from the difficulties in cutting it to shape and size I thought it could be a little heavy.