I tried doping fabric with resin, aircraft covering film, a foam filled core shave into shape but none of them were really that great to be honest. A local firm the deals in plastics explained the costs of a one off mould or vacuum forming which put me off. Ive considered clay, all sorts really. The most plausible one seemed to be, as mentioned above, to have one turned in wood.
Yeah it's all a bit too expensive for a one-off. I could take a mould off my HED disc and replicate it in proper composites but it's a bit bashed up!
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