I'm no woodworker, but I have a router with a couple of bits, we can have a go at it.
Depending on details of the side panels, I'd be tempted to suggest that you should try to replicate them with the correct constraints to fit your cover, and keep the original panels as they are.
We can arrange something on a saturday, you can get wood supply at Witthen timber in Peckham and make them up at mine after. Unless I miss something crucial, I can't see it being too difficult...
Whitten are not the cheaper suppliers, but as Charco mentioned once, they support HH velodrome...
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